Automated Optical Inspection (AOI)
Inline AOI acts as an early quality gate, with reliable, repeatable results and feedback to the assembly process.
Capabilities / Inspection
Every product inspected.
Defects caught early, before they move downstream.
Quality is built into every stage of production. STIM inspects 100% of the products we build, combining automated optical inspection, X-ray and manual inspection by an IPC-trained team to catch defects early and keep every build consistent.
AS9100DISO 9001ISO 13485
02 / QUALITY AT EVERY STAGE
Automated and manual inspection methods, combined to suit your product and its requirements.
Inline AOI acts as an early quality gate, with reliable, repeatable results and feedback to the assembly process.
X-ray reveals structural solder joint defects beneath BGA and other packages that optical inspection cannot see.
IPC-trained inspectors assess the features and assemblies that automated systems cannot reach.
Harness, cable and mechanical assemblies inspected by hand against drawings and workmanship criteria.
First-off articles verified before production continues, supported by automated equipment and software.
Inspection and test together.AOI and X-ray complement STIM’s test strategy, so defects are found as early as possible.
Discuss your inspection requirementsX-RAY STUDY / 005
03 / BEYOND WHAT THE EYE CAN SEE
BGA and other bottom-terminated packages hide their solder joints from view. X-ray inspection reveals what optical inspection cannot, so hidden defects such as voids and bridges are found before a board moves on to test.
Inspection methods and acceptance class agreed for your product.
04 / WHERE INSPECTION HAPPENS
Inspection gates placed throughout the build, so issues are found where they are easiest to correct.
Plan your next buildCONFIRM THE START
The first assembly is verified before the full run begins.
CHECK THE SURFACE
Automated optical inspection after soldering, with results fed back to the process.
LOOK BENEATH
Hidden solder joints evaluated on the packages that need it.
FINAL REVIEW
Every product inspected before it moves to test and shipment.

05 / INSPECTED TO STANDARD
Inspection is most useful when it improves the process. Our team inspects to IPC workmanship criteria and uses what it finds to keep every build consistent.
QUALITY YOU CAN SEE
Precision electronics. Human expertise.
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